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Yıl 2024, Cilt: 8 Sayı: 1, 1 - 8

Mustafa Güven Gök Mehmet Bünyamin Şahin

https://doi.org/10.35860/iarej.1311569

Öz

Kaynakça

  • 1. Starovoytova, M.D., Namango, S.S., Arusei, D., Innovative Conceptual Design of Manual-Concrete-Block- Making-Machine. Innovative Systems Design and Engineering, 2016. 7(7): p. 41–52.
  • 2. Yemane Zemicheal., Qi Houjun., Design, Analysis and Development of Improved Hollow Concrete Block Making Machine. International Journal of Engineering Research and Technology, 2020. 9(03): p. 298–302.
  • 3. Onyeakpa, C., Onundi, L., Improvement on the Design and Construction of Interlocking Blocks and its Moulding Machine. IOSR Journal of Mechanical and Civil Engineering, 2014. 11(2): p. 49–66.
  • 4. Hall, J.P., The Early Developmental History of Concrete Block in America. Ball State University, Historic Preservation, Master Thesis. 2009: p. 1-73.
  • 5. Palmer, H.S., Machine for Molding Hollow Concrete Building Blocks. United States Patent Office, 1903. Patent No: 727,427.
  • 6. Charles, P., Practical Concrete-Block Making. 1908. USA: New York Industrial Publication Company.
  • 7. E. Catalogue. [cited January 9, 2023]; Available from: https://www.esermakmakina.com/katalog.html.
  • 8. Guyer, R.A., Rolling bearings handbook and troubleshooting guide. 1996. USA: Radnor, Pennsylvania: Chilton Book Co.
  • 9. Riduttori, B.S. p. A., Gear Motor Handbook. 1995. Berlin: Heidelberg: Springer.
  • 10. Harris, T.A., Kotzalas, M.N., Essential Concepts of Bearing Technology. 2006. 6th ed., USA: Boca Raton, CRC Press.
  • 11. Yakur, R., Çiftçi, Ö., Investigation of the microstructure, hardness, and compressive properties of TaC-reinforced lamellar graphite cast irons. European Mechanical Science, 2023. 7(2): p. 56–62.
  • 12. Yakut, R., Investigation of Mechanical Properties of Grey Cast Irons Reinforced with Carbon Titanium Nitride (TiNC). Lubricants, 2023. 11(454): p. 1–12.
  • 13. Properties and characteristics of grey cast iron. [cited January 9, 2023]; Available from: https://www.zhycasting.com/properties-and-characteristics-of-grey-cast-iron/.
  • 14. Ragul, G., Kalivarathan, G., Jayakumar, V., Maruthur, P., Jacob, I., Naveen Kumar, S., An Analytical Investigation On Design And Structural Analysis Of Cam Shaft Using Solid Works And Ansys In Automobiles. Indian Journal of Science and Technology, 2016. 9(36): p. 1–9.
  • 15. Kováčiková, P., Bezdedová, R., Vavro, J., Vavro, J., Comparison of numerical analysis of stress-strain states of cast iron with vermicular graphite shape and globular graphite shape. Procedia Engineering, 2016. 136(): p. 28–32.
  • 16. Chaturvedi, E., Dwivedi, R., Design and Static Load Analysis Comparing Steel, Grey Cast Iron and Titanium Alloy as Materials for Breech Hinged Lugs in Recoil Weapons. Advances in Military Technology, 2018. 13(2): p. 265–75.
  • 17. Gok, M.G., Cihan, O., Investigation of Failure Mechanism of a DCI Engine Connecting Rod. European Journal of Technique, 2021. 11(2): p. 222–228.
  • 18. Yu, Q., Zhou, H., Wang, L., Finite element analysis of relationship between tightening torque and initial load of bolted connections. Advances in Mechanical Engineering, 2015. 7(5): p. 168781401558847.
  • 19. Mínguez, J.M., Vogwell, J., Effect of torque tightening on the fatigue strength of bolted joints. Engineering Failure Analysis, 2006. 13(8): p. 1410–1421.
  • 20. Dorula, J., Kopyci, D., Guzik, E., Szczesny, A., Procedure of Eliminating Porosity in Grey Cast Iron with Low Sulphur Content. Materials, 2022. 15(6273): p. 1–20.
  • 21. Sertucha, J., Lacaze, J., Casting Defects in Sand-Mold Cast Irons—An Illustrated Review with Emphasis on Spheroidal Graphite Cast Irons. Metals, 2022. 12(3): p. 1–80.
  • 22. Rihan, R., Raman, R.K.S., Ibrahim, R.N., Circumferential notched tensile (CNT) testing of cast iron for determination of threshold (KISCC) for caustic crack propagation. Materials Science and Engineering A, 2005. 407(1): 207–212.
  • 23. Cullin, M.J., Petersen, T.H., Paris, A., Corrosion Fatigue Failure of a Gray Cast Iron Water Main. Journal of Pipeline Systems Engineering and Practice, 2015. 6(2): p. 5014003.
  • 24. Hou, X., Diao, Q., Liu, Y., Liu, C., Zhang, Z., Tao, C., Failure Analysis of a Cylindrical Roller Bearing Caused by Excessive Tightening Axial Force. Machines, 2022. 10(5): p. 1–15.
  • 25. Witek, L., Zelek, P., Stress and failure analysis of the connecting rod of diesel engine. Engineering Failure Analysis, 2019. 97(): p. 374–82.

Failure Analysis of Cast Iron Housing Unit of Ucf-216 Ball Bearing Used in a Fully Automatic Concrete Building Block Machine

Yıl 2024, Cilt: 8 Sayı: 1, 1 - 8

Mustafa Güven Gök Mehmet Bünyamin Şahin

https://doi.org/10.35860/iarej.1311569

Öz

One of the most common problems faced by briquette machine users in the industry is the failure of the cast iron housing unit of the UCF-216 bearings, to which the main shaft of the briquette machine is attached. In this study, the failure mechanism of a cast iron housing unit of a UCF-216 bearing broken during operation in a briquette machine was analysed in order to develop a solution to the problem. Failure was occurring in the bolt hole areas of the housing unit. First of all, spectral analysis was performed and it was determined that the housing unit was grey cast iron. Then, the macrostructures of both unused and damaged housing units were examined. Some casting defects were detected in the bolt hole areas of the unused housing unit. It was also learned that during the assembly of the UCF-216 to the briquette machine, no torque meter was used while the bolts were tightened. In order to understand the effect of possible overtightening of the bolts, the system was modelled as a 3D solid. This model was exported to the finite element software and different bolt pretensions were applied considering the stresses created by the bolt tightening forces on the housing unit. As a result, it was understood that if the ratio of the stress caused by the axial bolt tightening force in the UCF-216 bearing unit to the yield stress of the UCF-216 housing unit is above 50%, fatigue failure will occur.

Anahtar Kelimeler

Casting defect Finite element analysis Failure analysis Stress

Kaynakça

  • 1. Starovoytova, M.D., Namango, S.S., Arusei, D., Innovative Conceptual Design of Manual-Concrete-Block- Making-Machine. Innovative Systems Design and Engineering, 2016. 7(7): p. 41–52.
  • 2. Yemane Zemicheal., Qi Houjun., Design, Analysis and Development of Improved Hollow Concrete Block Making Machine. International Journal of Engineering Research and Technology, 2020. 9(03): p. 298–302.
  • 3. Onyeakpa, C., Onundi, L., Improvement on the Design and Construction of Interlocking Blocks and its Moulding Machine. IOSR Journal of Mechanical and Civil Engineering, 2014. 11(2): p. 49–66.
  • 4. Hall, J.P., The Early Developmental History of Concrete Block in America. Ball State University, Historic Preservation, Master Thesis. 2009: p. 1-73.
  • 5. Palmer, H.S., Machine for Molding Hollow Concrete Building Blocks. United States Patent Office, 1903. Patent No: 727,427.
  • 6. Charles, P., Practical Concrete-Block Making. 1908. USA: New York Industrial Publication Company.
  • 7. E. Catalogue. [cited January 9, 2023]; Available from: https://www.esermakmakina.com/katalog.html.
  • 8. Guyer, R.A., Rolling bearings handbook and troubleshooting guide. 1996. USA: Radnor, Pennsylvania: Chilton Book Co.
  • 9. Riduttori, B.S. p. A., Gear Motor Handbook. 1995. Berlin: Heidelberg: Springer.
  • 10. Harris, T.A., Kotzalas, M.N., Essential Concepts of Bearing Technology. 2006. 6th ed., USA: Boca Raton, CRC Press.
  • 11. Yakur, R., Çiftçi, Ö., Investigation of the microstructure, hardness, and compressive properties of TaC-reinforced lamellar graphite cast irons. European Mechanical Science, 2023. 7(2): p. 56–62.
  • 12. Yakut, R., Investigation of Mechanical Properties of Grey Cast Irons Reinforced with Carbon Titanium Nitride (TiNC). Lubricants, 2023. 11(454): p. 1–12.
  • 13. Properties and characteristics of grey cast iron. [cited January 9, 2023]; Available from: https://www.zhycasting.com/properties-and-characteristics-of-grey-cast-iron/.
  • 14. Ragul, G., Kalivarathan, G., Jayakumar, V., Maruthur, P., Jacob, I., Naveen Kumar, S., An Analytical Investigation On Design And Structural Analysis Of Cam Shaft Using Solid Works And Ansys In Automobiles. Indian Journal of Science and Technology, 2016. 9(36): p. 1–9.
  • 15. Kováčiková, P., Bezdedová, R., Vavro, J., Vavro, J., Comparison of numerical analysis of stress-strain states of cast iron with vermicular graphite shape and globular graphite shape. Procedia Engineering, 2016. 136(): p. 28–32.
  • 16. Chaturvedi, E., Dwivedi, R., Design and Static Load Analysis Comparing Steel, Grey Cast Iron and Titanium Alloy as Materials for Breech Hinged Lugs in Recoil Weapons. Advances in Military Technology, 2018. 13(2): p. 265–75.
  • 17. Gok, M.G., Cihan, O., Investigation of Failure Mechanism of a DCI Engine Connecting Rod. European Journal of Technique, 2021. 11(2): p. 222–228.
  • 18. Yu, Q., Zhou, H., Wang, L., Finite element analysis of relationship between tightening torque and initial load of bolted connections. Advances in Mechanical Engineering, 2015. 7(5): p. 168781401558847.
  • 19. Mínguez, J.M., Vogwell, J., Effect of torque tightening on the fatigue strength of bolted joints. Engineering Failure Analysis, 2006. 13(8): p. 1410–1421.
  • 20. Dorula, J., Kopyci, D., Guzik, E., Szczesny, A., Procedure of Eliminating Porosity in Grey Cast Iron with Low Sulphur Content. Materials, 2022. 15(6273): p. 1–20.
  • 21. Sertucha, J., Lacaze, J., Casting Defects in Sand-Mold Cast Irons—An Illustrated Review with Emphasis on Spheroidal Graphite Cast Irons. Metals, 2022. 12(3): p. 1–80.
  • 22. Rihan, R., Raman, R.K.S., Ibrahim, R.N., Circumferential notched tensile (CNT) testing of cast iron for determination of threshold (KISCC) for caustic crack propagation. Materials Science and Engineering A, 2005. 407(1): 207–212.
  • 23. Cullin, M.J., Petersen, T.H., Paris, A., Corrosion Fatigue Failure of a Gray Cast Iron Water Main. Journal of Pipeline Systems Engineering and Practice, 2015. 6(2): p. 5014003.
  • 24. Hou, X., Diao, Q., Liu, Y., Liu, C., Zhang, Z., Tao, C., Failure Analysis of a Cylindrical Roller Bearing Caused by Excessive Tightening Axial Force. Machines, 2022. 10(5): p. 1–15.
  • 25. Witek, L., Zelek, P., Stress and failure analysis of the connecting rod of diesel engine. Engineering Failure Analysis, 2019. 97(): p. 374–82.
Toplam 25 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Malzeme Karekterizasyonu, Malzeme Mühendisliği (Diğer)
Bölüm Research Articles
Yazarlar

Mustafa Güven Gök 0000-0002-5959-0549

Mehmet Bünyamin Şahin 0009-0007-2401-836X

Yayımlanma Tarihi
Gönderilme Tarihi 8 Haziran 2023
Kabul Tarihi 19 Şubat 2024
Yayımlandığı Sayı Yıl 2024 Cilt: 8 Sayı: 1

Kaynak Göster

APA Gök, M. G., & Şahin, M. B. (t.y.). Failure Analysis of Cast Iron Housing Unit of Ucf-216 Ball Bearing Used in a Fully Automatic Concrete Building Block Machine. International Advanced Researches and Engineering Journal, 8(1), 1-8. https://doi.org/10.35860/iarej.1311569
AMA Gök MG, Şahin MB. Failure Analysis of Cast Iron Housing Unit of Ucf-216 Ball Bearing Used in a Fully Automatic Concrete Building Block Machine. Int. Adv. Res. Eng. J. 8(1):1-8. doi:10.35860/iarej.1311569
Chicago Gök, Mustafa Güven, ve Mehmet Bünyamin Şahin. “Failure Analysis of Cast Iron Housing Unit of Ucf-216 Ball Bearing Used in a Fully Automatic Concrete Building Block Machine”. International Advanced Researches and Engineering Journal 8, sy. 1 t.y.: 1-8. https://doi.org/10.35860/iarej.1311569.
EndNote Gök MG, Şahin MB Failure Analysis of Cast Iron Housing Unit of Ucf-216 Ball Bearing Used in a Fully Automatic Concrete Building Block Machine. International Advanced Researches and Engineering Journal 8 1 1–8.
IEEE M. G. Gök ve M. B. Şahin, “Failure Analysis of Cast Iron Housing Unit of Ucf-216 Ball Bearing Used in a Fully Automatic Concrete Building Block Machine”, Int. Adv. Res. Eng. J., c. 8, sy. 1, ss. 1–8, doi: 10.35860/iarej.1311569.
ISNAD Gök, Mustafa Güven - Şahin, Mehmet Bünyamin. “Failure Analysis of Cast Iron Housing Unit of Ucf-216 Ball Bearing Used in a Fully Automatic Concrete Building Block Machine”. International Advanced Researches and Engineering Journal 8/1 (t.y.), 1-8. https://doi.org/10.35860/iarej.1311569.
JAMA Gök MG, Şahin MB. Failure Analysis of Cast Iron Housing Unit of Ucf-216 Ball Bearing Used in a Fully Automatic Concrete Building Block Machine. Int. Adv. Res. Eng. J.;8:1–8.
MLA Gök, Mustafa Güven ve Mehmet Bünyamin Şahin. “Failure Analysis of Cast Iron Housing Unit of Ucf-216 Ball Bearing Used in a Fully Automatic Concrete Building Block Machine”. International Advanced Researches and Engineering Journal, c. 8, sy. 1, ss. 1-8, doi:10.35860/iarej.1311569.
Vancouver Gök MG, Şahin MB. Failure Analysis of Cast Iron Housing Unit of Ucf-216 Ball Bearing Used in a Fully Automatic Concrete Building Block Machine. Int. Adv. Res. Eng. J. 8(1):1-8.



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